TABLE OF CONTENTS
CONTROLS	3
PAINT SYSTEM CONVEYOR OPERATIONS	3
BASIC OPERATION OVERVIEW	3
Reset Safeties	3
Reintegrate ProfiSafe	3
System ON	3
System OFF	3
Shuttle Safeties	3
Overview Screen	3
Power Zones	3
Alarm Silence	4
Auto Cycle ON	4
HMI Config	4
Interlocks	4
MONT	4
Table Maint	4
Alarms	4
Auto Cycle OFF	4
Stack Light	4
POWER ON AND STARTUP SEQUENCES	5
FAULTS AND DIAGNOSTICS	6
Table Motor Starter Fault (All Tables)	6
Table Motion Fault (All Tables)	6
Positioner Motion Fault (Paint Booth Tables P0900 and P1200) –	6
Illegal Send Operation (Tables Preceding Lifts, Turntables, Shuttles, And Paint Booths)	6
Entrance/Exit Blocked Fault (Tables Preceding Lifts, Turntables, And P2000 Shuttle) –	6
Lift Motion Fault (Lifts) –	7
Rotate Motion Fault (Turntables)	7
Shuttle Motion Fault (P2000 Shuttle)	7
Job Overtravel Fault (Lifts, Turntables, and P2000 Shuttle) 	8
Motion Blocked Fault (Lifts, Turntables, and P2000 Shuttle)	8
Positioning Fault (P2000 Shuttle) 	8
ProfiBus Communication Fault (All ProfiBus Nodes)	8
HMI Communication Fault (PLC Cabinet HMI, P2000 Remote HMI, P0100 HMI)	8
Emergency Stop (Operator Stations and Separate E-Stop Stations)	9
Lightscreen Tripped (P2000 Shuttle) 	9
Safety Scanner Tripped (P2000 Shuttle) 	9
Safety Gate Tripped (P2000 Shuttle)	10
Mont Warning (All Mont Stations)	10
RFID Warning (All RFID Readers, Associated with Mont Stations)	10
Ghost Warning (All Tables)	10
ELECTRICAL SAFETY LOCKOUT GROUPS	11
PLC LOGIC	12
Standard Table Logic	12
Basic Operation 	12
P0100 (Rack #1)	13
P0101 (Rack #1)	13
P0102 (Rack #1)	13
P0110 (Rack #1)	13
P0120 (Rack #1)	14
P0210 (Rack #2)	14
P0220 (Rack #7)	14
P0300 (Rack #2)	14
P0310 (Rack #7)	15
P0400 (Rack #2)	15
P0410 (Rack #7)	15
P0500 (Rack #3)	16

P0510 (Rack #8)	17
P0520 (Rack #3)	17
P0530 (Rack #4)	18
P0620 (Rack #8)	18
P0630 (Rack #8)	18
P0640 (Rack #8)	19
P0650 (Rack #10)	19
P0660 (Rack #10)	19
P0670 (Rack #10)	19
P0900 (Rack #5)	20
P0910 (Rack #5)	20
P0920 (Rack #5)	21
P0930 (Rack #5)	21
P0940 (Rack #5)	21
P1000 (Rack #9)	22
P1050 (Rack #9)	22
P1060 (Rack #9)	23
P1100 (Rack #6)	23
P1110 (Rack #6)	24
P1120 (Rack #6)	24
P1200 (Rack #10)	24
P1210 (Rack #11)	25
P1220 (Rack #11)	25
P1230 (Rack #11)	25
P1240 (Rack #12)	25
P1300 (Rack #12)	26
P1310 (Rack #12)	26
P2000 (Rack #13)	27
P2050 (Rack #18)	28
P2100 (Rack #14)	29
P2110 (Rack #15)	29
P2120 (Rack #15)	29
P2130 (Rack #15)	29
P2300 (Rack #16)	30
P2310 (Rack #17)	30
P2320 (Rack #17)	30
P2330 (Rack #17)	31
P2340 (Rack #17)	31
P2350 (Rack #17)	31
P2360 (Rack #18)	31
P2370 (Rack #18)	31
P4000 (Rack #16)	32
HMI SCREENS	33
System Overview	33
Group ## Overview	34
Group ## Manual Controls	35
Alarms & Alarm History	37
480VAC Power Zones	38
Table Maintenance	39
P2000 Safeties 	40
Interlocks	41
ABB Robot Interlocks	42
MONT Overview	43
#### MONT	44
SAFETY PASSWORDS	45
SIEMENS VFD – STARTER CONFIGURATION	46
P2000 LINEAR ENCODER – SICK #OLM200-1002	52

CONTROLS
PAINT SYSTEM CONVEYOR OPERATIONS BASIC OPERATION OVERVIEW
RESET SAFETIES
Hold for 3 seconds to reset e-stops and other system safeties. Will also reintegrate ProfiSafe nodes.
•	Note that the e-stop must be physically released before it can be reset.
•	Red indicator - one or more safeties are tripped
REINTEGRATE PROFISAFE
Hold for 3 seconds to reintegrate ProfiSafe nodes that have been lost. This is typical when powering up the system or if ProfiBus communications are lost.
•	Red indicator - one or more ProfiSafe nodes must be reintegrated SYSTEM ON
Hold for 3 seconds to activate the Siemens F-Switches on each motor rack. This allows motors to run.
SYSTEM OFF
Deactivates the Siemens F-Switches on each motor rack. This prevents motors from running.
•	Red indicator - system is not powered on SHUTTLE SAFETIES
This goes to a separate screen to reset the light screens, laser scanner, and gate on P2000 shuttle. This screen is also used to power on the shuttle and open the safety gate for maintenance.
•	Red indicator - P2000 shuttle is not powered on. One or more safeties may need reset.
OVERVIEW SCREEN
shows physical layout of system. The overview and manual control for each rack can be reached from this screen.
POWER ZONES
Screen used to power on and off individual motor racks for maintenance. Note that powering down a rack may cause the loss of e-stops resulting in a system shutdown.
•	Yellow indicator - one or more power zones is off
•	Red indicator - all power zones are off

ALARM SILENCE
Silences the alarm horn
AUTO CYCLE ON
All tables are put into automatic mode.
HMI CONFIG
Exits the HMI runtime to configure the panelview.
INTERLOCKS
Screen used to monitor interlocks with ABB, PMPF, and QEPP. MONT
Screens used to monitor and maintain the MONT system. TABLE MAINT
Screen used to clear ghost pallets on tables resulting from faults or moving pallets by hand. A table must be in manual before a ghost can be cleared.
•	Green indicators in Table Maint screen - part is present in the sequencing logic on the specified table
ALARMS
Screen showing current faults and warnings. Faults can be reset from this screen.
•	Yellow indicator - one or more warnings are active (superseded by red)
•	Red indicator - one or more faults are active
AUTO CYCLE OFF
All tables are put into manual mode.
•	Yellow indicator - one or more tables are in manual mode
•	Red indicator - all tables are in manual mode
STACK LIGHT
•	Red (solid) - one or more faults present
•	Yellow (solid) - one or more warnings present (superceded by red)
•	Blue (solid) - system is not powered on
•	Blue (flashing) - P2000 shuttle is not powered on
•	Green (solid) - all tables in automatic
•	Green (flashing) - one or more tables in manual, with at least one table in automatic

POWER ON AND STARTUP SEQUENCES
When powering on the PLC cabinet, the following steps will be performed automatically:
1.	Motor control racks 1 through 18 will be powered on
2.	ProfiBus/ProfiSafe communication with motor control racks 1 through 18, distributed I/O blocks, and operator stations will be established
In order to put the system into operation, the user must perform the following actions on
the HMI at the PLC panel or the remote HMI located at the P2000 shuttle:
1.	Reintegrate all ProfiSafe nodes using the “Reintegrate ProfiSafe” button or the “Reset Safeties” button. ProfiSafe reintegration is a safety function required after reestablishing communication whenever a ProfiSafe node loses communication (e.g. after power loss).
2.	Reset all system safeties using the “Reset Safeties” button. Note that using the “Reset Safeties” button to reintegrate ProfiSafe nodes will not reset safeties associated with this node, so the button must be pressed twice.
3.	Use the “System ON” button to enable motors. Motors are now capable of motion.
4.	Go to the “Shuttle Safeties” screen to reset all safeties associated with the P2000 shuttle. This includes the light screens, safety laser scanner, and safety gate. The shuttle must also be enabled.
5.	“Fault Reset” to reset any faulted states that occur as part of the startup sequence. The G120D VFDs generate a fault on power up.
6.	“Auto Cycle ON” will put all tables into automatic operation.
NOTE: Buttons associated with safety resets and turning safeties on must be held for a few seconds before releasing as part of the safety acknowledgement logic. HMI buttons subject to this requirement will indicate to hold when they are pressed.

FAULTS AND DIAGNOSTICS
TABLE MOTOR STARTER FAULT (ALL TABLES) Unspecified fault in a motor starter or VFD.
•	This may occur due to loss of communication, loss of power, overcurrent, or thermal overload.
NOTE: G120D VFDs will experience a fault when the PLC panel is powered up and may be safely reset.
TABLE MOTION FAULT (ALL TABLES)
Caused by a failure to index a pallet from one table to another.
•	This may be caused by a conveyor not running, a stuck pallet, or a ghost pallet.
•	Verify correct motor and conveyor operation and check for mechanical interferences that may prevent pallet transfer.
POSITIONER MOTION FAULT (PAINT BOOTH TABLES P0900 AND P1200) – Caused by the positioners in P0900 or P1200 not opening or closing properly.
•	Check air pressure and verify that the pallet is positioned correctly.
ILLEGAL SEND OPERATION
(TABLES PRECEDING LIFTS, TURNTABLES, SHUTTLES, AND PAINT BOOTHS)
•	Caused by a conveyor sending a pallet to a table that has an unmet receive condition.
•	This would include a lift not fully lowered, a turn table not in position, and a shuttle not in position.
•	This can also occur if the stop proximity switch is missed and the pallet proceeds to the “table blocked” switch for the next table.
•	Check the position of any lifts, shuttles, turn tables, doors, and positioners.
•	Verify interlocks from other systems.
•	Check the stop proximity switch for proper adjustment and wiring.
ENTRANCE/EXIT BLOCKED FAULT
(TABLES PRECEDING LIFTS, TURNTABLES, AND P2000 SHUTTLE) –
Caused by missing a proximity switch used to verify that a lift, turn table, or shuttle is clear to move.
•	Check proximity switches on the sending and receiving tables for proper adjustment and wiring.

LIFT MOTION FAULT (LIFTS) –
Caused by a lift failing to reach a position.
•	Check for mechanical obstructions and verify motor function.
•	If the table has reached its position, check limit switches for proper adjustment and wiring.
•	This fault can also be caused by the lift lowered limit switch failing to release after running the lift motor for a short time.
NOTE: This fault has a momentary trip condition. Carefully inspect switches, motors, and lift mechanics to determine the cause of the fault prior to returning the lift to operation.
ROTATE MOTION FAULT (TURNTABLES)
Caused by a turntable failing to reach a position.
•	Check for mechanical obstructions and verify motor function.
•	If the table has reached its position, check proximity switches for proper adjustment and wiring.
•	This fault will be triggered if both enter and exit position proximity switches are active at the same time.
In addition, the deceleration proximity switches are used to verify that the position proximity switches are properly deactivating and activating.
NOTE: Two empty slots must be between the position and deceleration switches to ensure proper verification. Failure to leave two empty slots when mounting or repositioning the switches will cause the position and deceleration switches to be active at the same time and will generate a motion fault.
NOTE: This fault has a momentary trip condition. Carefully inspect switches, motors, and turntable mechanics to determine the cause of the fault prior to returning the turntable to operation.
SHUTTLE MOTION FAULT (P2000 SHUTTLE)
Caused by the shuttle failing to reach a position.
•	Check for mechanical obstructions and verify motor function.
•	If the table has reached its position, check proximity switches and the linear encoder for proper adjustment and wiring.
NOTE: This fault has a momentary trip condition. Carefully inspect switches, motors, and shuttle mechanics to determine the cause of the fault prior to returning the shuttle to operation.

JOB OVERTRAVEL FAULT (LIFTS, TURNTABLES, AND P2000 SHUTTLE)
Occurs on lifts, turn tables, and shuttles when the decelerate or stop proximity switch is active but the job position verify proximity switch is inactive prior to transferring to the next table.
•	Check the position of the pallet on the table and verify that all proximity switches are covered. Check the proximity switches for proper adjustment and wiring.
MOTION BLOCKED FAULT (LIFTS, TURNTABLES, AND P2000 SHUTTLE)
Occurs when a table preceding a lift, turn table, or shuttle illegally sends a pallet causing the table blocked proximity switch to be active.
•	Check the position of the pallet on the preceding table. NOTE: This fault may occur in tandem with an illegal send operation fault POSITIONING FAULT (P2000 SHUTTLE)
Occurs when the linear encoder indicates a position, but the shuttle position verify proximity switches are inactive. Each position requires 2 proximity switches to be active.
•	P1120 position = switches B9107 and B9111
•	P1310/P2100 position = switches B9107 and B9113
•	Unload position = switches B9111 and B9113
PROFIBUS COMMUNICATION FAULT (ALL PROFIBUS NODES)
Indicates loss of communication with a ProfiBus node.
•	Check power and ProfiBus connections to the device.
•	Verify all Prof`iBus connection and verify that the network is properly terminated.
•	A network may be terminated with an external resistor or with a switch if the node has an integrated terminating resistor.
HMI COMMUNICATION FAULT (PLC CABINET HMI, P2000 REMOTE HMI, P0100 HMI) Indicates loss of ProfiNet communication with an HMI.
•	Verify that all ProfiNet cables are connected and that HMIs are powered on.
•	This fault will occur if the HMI is not executing the runtime.

EMERGENCY STOP (OPERATOR STATIONS AND SEPARATE E-STOP STATIONS) Indicates that an e-stop has been tripped.
•	An e-stop fault will occur if communication is lost or if a ProfiSafe node is not reintegrated.
•	E-stop switches maintain tripped condition until the switch is reset.
•	Any e-stop will shut down all conveyors in the system.
DANGER! Notify all personnel and verify that the area is clear before resetting any safety devices.
LIGHTSCREEN TRIPPED (P2000 SHUTTLE)
Indicates that a lightscreen has been blocked without being muted.
•	This fault will also occur if the muting proxes are not activated simultaneously (within 2 seconds of each other) or if a lightscreen is muted for more than 5 minutes.
•	The lightscreens will only shut down the P2000 shuttle.
NOTE: The lightscreen in the path of the P2000 shuttle uses one muting prox in combination with the linear encoder for muting. The prox must be active and the encoder must be in a pre-defined range for the lightscreen to be muted.
NOTE: Unlike e-stops, the lightscreen itself generates only a momentary safety fault that is maintained in the safety PLC. Extra caution must be used when resetting the lightscreens.
DANGER! Notify all personnel and verify that the area is clear before resetting any safety devices.
SAFETY SCANNER TRIPPED (P2000 SHUTTLE)
Indicates that the safety scanner onboard the P2000 shuttle has detected an object in its path.
•	The scanner detection range is decreased as the shuttle approaches the unload position.
•	The safety scanner will only shut down the P2000 shuttle.
NOTE: If the shuttle is in the unload position when the scanner is blocked, the shuttle is disabled but may be reset using the P2000 release pushbutton instead of the HMI. If the scanner is blocked in other positions, the scanner must be reset using the HMI and the shuttle must be re-enabled.
NOTE: Unlike e-stops, the scanner itself generates only a momentary safety fault that is maintained in the safety PLC. Extra caution must be used when resetting the scanner.
DANGER! Notify all personnel and verify that the area is clear before resetting any safety devices.

SAFETY GATE TRIPPED (P2000 SHUTTLE) Indicates that the safety gate is open.
•	The gate may be opened using a mechanical release or using the “Shuttle Safeties” screen on the HMI to release the solenoid.
•	The shuttle must be disabled to release the solenoid.
•	The gate must be closed before this fault can be reset.
•	The safety gate will only shut down the P2000 shuttle.
DANGER!: Notify all personnel and verify that the area is clear before resetting any safety devices.
MONT WARNING (ALL MONT STATIONS)
The MONT system for the specified table is in a faulted state.
•	Use the MONT screens to identify the fault codes and reset the faults. RFID WARNING (ALL RFID READERS, ASSOCIATED WITH MONT STATIONS) No RFID tag data is available for the engine currently on the table.
•	Check the mounting of the tag and reader to ensure that the distance between the tag and reader does not exceed 3 1/2 inches.
•	Verify that the tag is not blank.
•	The MONT screen for the associated station can be used to manually enter a tag that has failed to read.
GHOST WARNING (ALL TABLES)
A ghost warning will occur if a job is present on the table in the PLC logic, but the stop proximity switch is clear and table is not sending or receiving a pallet.
•	This can be caused by accidental triggering of a proximity switch, pushing a pallet by hand, or a pallet shifting off the stop proximity switch.

ELECTRICAL SAFETY LOCKOUT GROUPS
Before servicing a table for maintenance, proper lockout procedures must be followed.
•	Group 01: P0100, P0101, P0102, P0110, P0120
•	Group 02: P0210, P0300, P0400
•	Group 03: P0500*, P0520
•	Group 04: P0530
• • • •	Group 05: P0900**, P0910, P0920, P0930, P0940 Group 06: P1100*, P1110, P1120
Group 07: P0220, P0310, P0410
Group 08: P0510*, P0620, P0630, P0640	
•	Group 09: P1000,	P1050,	P1060		
•	Group 10: P0650,	P0660,	P0670,	P1200**	
•	Group 11: P1210,	P1220,	P1230		
•
•	Group 12: P1240, Group 13: P2000	P1300*,	P1310		
•	Group 14: P2010,	P2100			
•	Group 15: P2110,	P2120,	P2130		
•	Group 16: P2300,	P4000			
•	Group 17: P2310,	P2320,	P2330,	P2340, P2350	
•	Group 18: P2360,	P2370,	P2050		

* In addition to the electrical lockout, gravity control must be used to ensure that the lift cannot lower. Lifts are equipped with maintenance stops. If the lift is raised above the position of the maintenance stops, additional gravity control is required
** In addition to the electrical lockout for the conveyor, the ABB robots and the air supply for the positioner must be locked out.

PLC LOGIC
STANDARD TABLE LOGIC
Terminology
Ready to Receive: A table is ready to receive when no job is present or the table is already in the process of receiving.
Ready to Send: Once a pallet reaches the stop prox, it is ready to send to the following table.
Run Request: A table that is ready to send will issue a run request to the following table. The receiving table must be running before the sending table motor will start. A table that is running and has a part present will also issue a run request.
Receiving: A table begins receiving a pallet when the preceding table begins sending. The table stops receiving when the pallet reaches the stop prox.
Sending: A table begins sending a pallet when it is ready to send, the following table is ready to receive, and the table motor is running. The table stops sending when the pallet reaches the stop prox on the receiving table.
Job Present: A pallet is present on a table as soon as the preceding table begins sending. When the pallet reaches the stop prox of the following table (end of sending operation), the job is cleared from the table.
Release Pushbutton: Work stations may have release pushbuttons that must be pressed before the table will send the pallet to the next table. This is an additional condition needed for “ready to send.”
Mont: Some tables interface with an external part tracking system. In tables with MONT, a transport order from MONT is an additional condition needed for “ready to send.”
BASIC OPERATION
Some tables will have additional requirements Table A = sending table (starts with pallet)
Table B = reference table (passes pallet through) Table C = receiving table (ends with pallet)
Table A has a pallet on its stop prox and issues a run request to Table B. After the Table B motor starts, Table A motor starts. Table A is now sending and Table B is now receiving; both tables have a job present. Table B is running and has a part present, therefore it will issue a run request to Table C. Table C will run if it is ready to receive. This allows the pallet to transfer from Table B to Table C without stopping first.
All 3 tables are running during the transfer from Table A to Table B. When the pallet reaches the stop prox of Table B, Table A will no longer be sending a pallet and will stop running. The job present for Table A is cleared. Table B is now sending, and Table C is now receiving.

P0100 (RACK #1)
Receive Operation - receives pallet via fork truck: a blocked photoeye will indicate that a part may be present on the conveyor. After the photoeye is unblocked for 15 seconds, the conveyor will jog forward until the pallet reaches the P0100 stop prox or after 10 seconds. If the conveyor stops without activating the stop prox, no part is present.
Send Operation – advanced send operation to P0101. P0100 uses 2 separate MONT operations. The operator will scan a barcode, which is sent to the MONT. MONT will either reject the value or accept the value. If the value is accepted, the P0100 RFID reader will write the value to the pallet’s tag. The RFID reader will then read the tag and send the value to MONT. P0100 will be ready to send after receiving a transport order from MONT.
NOTE: Blocking the photoeye at any time will stop the conveyor.
Associated Devices
•	I100.0 – part stop prox
•	I100.6 – fork truck photoeye
•	I100.7 – job release pushbutton (not used)
•	I102.0 – emergency stop pushbutton
•	ANT1200.1 - RFID
P0101 (RACK #1)
Receive – basic receive operation from P0100
Send – dwell for 450 seconds, basic send operation to P0102
Associated Devices: I100.4 – part stop prox
P0102 (RACK #1)
Receive – basic receive operation from P0101
Send – dwell for 450 seconds, basic send operation to P0110
Associated Devices: I100.5 – part stop prox
P0110 (RACK #1)
Receive – basic receive operation from P0102
Send – dwell for 450s, basic send operation to P0120
Associated devices: I100.1 – part stop prox

P0120 (RACK #1)
Receive – basic receive operation from P0110
Send – advanced send operation to P0200. P0200 is controlled externally and uses interlocks to indicate “ready to receive”, “transfer complete”, and the shuttle position. P0200 must be in position before P0120 can send. If the shuttle moves out of position during the transfer, P0120 will stop and generate a fault.
Associated Devices:
•	I100.2 – part decel prox, used as the stop position
•	I100.3 – part stop prox, used to protect P0200 shuttle area from illegal send P0210 (RACK #2)
Receive – basic receive operation from P0200. Note that P0200 is controlled externally. P0210 is VFD driven and has a deceleration prox.
Send – basic send operation to P0300 Associated Devices:
•	I140.0 – part decel prox
•	I140.1 – part stop prox
P0220 (RACK #7)
Receive – basic receive operation from P0200. Note that P0200 is controlled externally. P0220 is VFD driven and has a deceleration prox.
Send – basic send operation to P0310
Associated Devices:
•	I340.0 – part decel prox
•	I340.1 – part stop prox P0300 (RACK #2)
Receive – basic receive operation from P0210
Send – send operation to P0400 requires MONT transport order.
Associated Devices:
•	I140.2 – part stop prox
•	I140.5 – job release pushbutton (not used)
•	I142.0 – emergency stop pushbutton
•	ANT1000.1 - RFID

P0310 (RACK #7)
Receive – basic receive operation from P0220
Send – send operation to P0410 requires MONT transport order.
Associated Devices:
•	I340.2 – part stop prox
•	I340.5 – job release pushbutton (not used)
•	I342.0 – emergency stop pushbutton
•	ANT1224.1 - RFID
P0400 (RACK #2)
Receive – basic receive operation from P0300
Send – advanced send operation to P0500. P0500 must be in the fully lowered position. If P0500 moves out of the fully lowered position during the transfer, P0400 will stop and generate a fault. The send operation to P0500 requires MONT transport order.
Associated Devices:
•	I140.4 – part stop prox
•	I140.6 – job release pushbutton (not used)
•	I142.1 – emergency stop pushbutton
•	ANT1000.2 - RFID
P0410 (RACK #7)
Receive – basic receive operation from P0310
Send – advanced send operation to P0510. P0510 must be in the fully lowered position. If P0510 moves out of the fully lowered position during the transfer, P0410 will stop and generate a fault. The send operation to P0510 requires MONT transport order.
Associated Devices:
•	I340.4 – part stop prox
•	I340.6 – job release pushbutton (not used)
•	I342.1 – emergency stop pushbutton
•	ANT1224.2 - RFID

P0500 (RACK #3)
Receive – P0500 must be in the fully lowered position to receive a pallet from P0400.
Send – P0500 must be in the fully lowered position to send a pallet to P0520. The send operation to P0520 requires MONT transport order and the operator must press the release pushbutton. The transport order and release pushbutton can occur in either order. P0500 will not send in automatic until P0530 is empty in order to prevent a muting timeout fault on the ABB light screen.
Lift operation – only manual controls via the operator pushbutton station and HMIs may be used to raise and lower the lift. The lift does not have any automatic operation. The lift can only be raised if no pallet is present or if the pallet is on both the stop prox and the position verify prox. Additionally, both of the table blocked proxes (located on P0400 and P0520) must be clear to allow the lift to raise.
NOTE: The lift lowered limit switch is wired normally open and is held closed when the lift is fully lowered. The lift raised limit switch is wired normally closed and is held open when the lift is fully raised. The lift raised switch indicates “lift ok to raise.”
Associated Devices:
•	I180.1 – part stop prox
•	I180.2 – lift ok to raise limit switch
•	I180.3 – lift lowered limit switch
•	I180.4 – part position verify prox
•	I180.5 – lift blocked prox (P0400 side)
•	I180.6 – lift blocked prox (P0520 side)
•	I820.2 – jog lift up pushbutton
•	I820.3 – jog lift down pushbutton
•	I820.4 – job release pushbutton
•	I822.0 – emergency stop pushbutton
•	Q822.0 – lower lift solenoid
•	ANT1024.1 - RFID

P0510 (RACK #8)
Receive – P0510 must be in the fully lowered position to receive a pallet from P0410.
Send – P0510 must be in the fully lowered position to send a pallet to P0620. The send operation to P0620 requires MONT transport order and the operator must press the release pushbutton. The transport order and release pushbutton can occur in either order.
Lift Operation – only manual controls via the operator pushbutton station and HMIs may be used to raise and lower the lift. The lift does not have any automatic operation. The lift can only be raised if no pallet is present or if the pallet is on both the stop prox and the position verify prox. Additionally, both of the table blocked proxes (located on P0410 and P0620) must be clear to allow the lift to raise.
NOTE: The lift lowered limit switch is wired normally open and is held closed when the lift is fully lowered. The lift raised limit switch is wired normally closed and is held open when the lift is fully raised. The lift raised switch indicates “lift OK to raise.”
Associated Devices:
•	I380.1 – part stop prox
•	I380.2 – lift ok to raise limit switch
•	I380.3 – lift lowered limit switch
•	I380.4 – part position verify prox
•	I380.5 – lift blocked prox (P0410 side)
•	I380.6 – lift blocked prox (P0620 side)
•	I840.2 – jog lift up pushbutton
•	I840.3 – jog lift down pushbutton
•	I840.4 – job release pushbutton
•	I842.0 – emergency stop pushbutton
•	Q842.0 – lower lift solenoid
•	ANT1248.1 - RFID
P0520 (RACK #3)
Receive – basic receive operation from P0500
Send – advanced send operation to P0530. P0530 must be in the enter (P0520) position. If P0530 moves out of the enter position during the transfer, P0520 will stop and generate a fault.
NOTE: P0520 has an RFID reader but does not interface directly with MONT. The reader is used for pallet data going into paint booth P0900.
Associated Devices:
•	I180.7 – part stop prox
•	ANT1024.2 – RFID (tracked for P0900 MONT station)

P0530 (RACK #4)
Receive – P0530 must be in the enter (P0520) position to receive a pallet from P0520.
Send – P0530 must be in the exit (P0900) position to send a pallet to P0900. The send operation to P0900 requires that the P0530-P0900 paint booth door is open. The robots must clear, and the fire protection system must be ok. Loss of any of these conditions will cause P0530 to stop and generate a fault.
Turn operation – the turntable can only turn if no pallet is present or if the pallet is on both the stop prox and the position verify prox. Additionally, both of the table blocked proxes (located on P0520 and P0540 idler) must be clear to allow the table to turn. The turntable will automatically turn from the enter position to the exit position when a part is loaded and in position. The turntable will automatically turn from the exit position to the enter position when no part is present.
NOTE: Intrinsically safe proxes are part of ProfiBus node 47 and are normally closed. Associated Devices:
•	I220.0 – rotate decel prox (P0520 side)
•	I220.1 – rotate position prox (P0520 side)
•	I220.2 – rotate decel prox (P0900 side)
•	I220.3 – rotate position prox (P0900 side)
•	I220.4 – part position verify prox
•	I220.5 – rotation blocked prox (P0520 side)
•	I860.0 – part decel prox
•	I860.1 – part stop prox
•	I860.2 – rotation blocked (P0900 side) & exit door blocked prox
•	I860.3 – exit door blocked prox
P0620 (RACK #8)
Receive – basic receive operation from P0510 Send – basic send operation to P0630 Associated Devices: I380.7 – part stop prox
P0630 (RACK #8)
Receive – basic receive operation from P0620 Send – basic send operation to P0640 Associated Devices: I381.0 – part stop prox

P0640 (RACK #8)
Receive – basic receive operation from P0630
Send – advanced send operation to P1000. P1000 must be in the enter (P0640) position. If P1000 moves out of the enter position during the transfer, P1000 will stop and generate a fault.
Associated Devices: I381.1 – part stop prox
P0650 (RACK #10)
Receive – basic receive operation from P1000. P0650 is only receiving from P1000 if P1000 is in the exit (P0650) position during its send operation.
Send – basic send operation to P0660 Associated Devices: I460.0 – part stop prox
P0660 (RACK #10)
Receive – basic receive operation from P0650 Send – basic send operation to P0670
NOTE: P0660 has an RFID reader but does not interface directly with MONT. The reader is used for pallet data going into paint booth P1200. P0660 will not send in automatic until P1200 is empty in order to prevent a muting timeout fault on the ABB light screen.
Associated Devices:
•	I460.1 – part stop prox
•	ANT1024.1 – RFID (tracked for P1200 MONT station) P0670 (RACK #10)
Receive – basic receive operation from P0660
Send – the send operation to P1200 requires that the P0660-P1200 paint booth door is open. The robots must clear, and the fire protection system must be ok. Loss of any of these conditions will cause P0670 to stop and generate a fault.
NOTE: Intrinsically safe proxes are part of ProfiBus node 49 and are normally closed. Associated Devices:
•	I870.1 – part stop prox
•	I870.2 – exit door blocked prox
•	I870.3 – exit door blocked prox

P0900 (RACK #5)
Receive – robots must be clear, the fire protection system and oven temperature must
be ok, and the pallet positioner must be disengaged to receive from P0530.
Send – P0900 must receive a MONT transport order and a cycle complete signal from the robots to send to P0910. Additionally, the P0900-P0910 door must be open, robots must be clear, the fire protection system must be ok, and the pallet positioner must be disengaged.
Positioner – the positioner will automatically engage once the pallet has stopped on the stop prox. Once the MONT transport order is issued and the robot cycle is complete, the positioner will automatically disengage.
NOTE: Intrinsically safe proxes are part of ProfiBus node 47 and are normally closed.
Associated Devices:
•	I860.2 – entrance door blocked prox
•	I860.3 – entrance door blocked prox
•	I860.4 – part decel prox
•	I860.5 – part stop prox
•	I860.6 – positioner engaged prox
•	I860.7 – positioner engaged prox
•	I863.0 – exit door blocked prox
•	I863.1 – exit door blocked prox
•	Q296.5 – positioner engage solenoid
•	Q296.6 – positioner disengage solenoid P0910 (RACK #5)
Receive – the fire protection system and oven temperature must be ok, and the P0900- P0910 door must be open.
Send – P0910 will hold the pallet for 200 seconds before sending to P0920. The fire protection system must be ok.
NOTE: Intrinsically safe proxes are part of ProfiBus node 47 and are normally closed
Associated Devices:
•	I863.0 – entrance door blocked prox
•	I863.1 – entrance door blocked prox
•	I863.2 – part decel prox
•	I863.3 – part stop prox

P0920 (RACK #5)
Receive – the fire protection system and oven temperature must be ok.
Send – P0920 will hold the pallet for 200 seconds before sending to P0930. The fire protection system must be ok.
Associated Devices: I260.0 – part stop prox
P0930 (RACK #5)
Receive – the fire protection system and oven temperature must be ok.
Send – P0930 will hold the pallet for 200 seconds before sending to P0940. The fire protection system must be ok and the P0930-P0940 door must be open. P0930 will not send in automatic until P1100 is empty in order to prevent a muting timeout fault on the ABB light screen.
Associated Devices:
•	I260.1 – part stop prox
•	I260.3 – exit door blocked prox
•	I260.4 – exit door blocked prox P0940 (RACK #5)
Receive – the fire protection system must be ok, and the P0930-P0940 door must be open.
Send – advanced send operation to P1100. P1100 must be in the fully lowered position. If P1100 moves out of the fully lowered position during the transfer, P0940 will stop and generate a fault.
Associated Devices:
•	I260.2 – part stop prox
•	I260.3 – entrance door blocked prox
•	I260.4 – entrance door blocked prox

P1000 (RACK #9)
Receive – P1000 must be in the enter (P0640) position to receive from P0640 or in the exit (P0650) position to receive from P1060.
Send – P1000 must be in the enter (P0640) position to send to P1050 or in the exit (P0650) position to send to P0650. P1000 requires a MONT transport order to send the pallet. The MONT transport order will determine whether P1000 send to P1050 or P0650.
Turn Operation – the turntable can only turn if no pallet is present or if the pallet is on both the stop prox and the position verify prox. Additionally, all 4 of the table blocked proxes (located on P0640, P0650, P1050, and P1060) must be clear to allow the table to turn. An empty turntable will turn as required to receive a pallet from P0640 or P1060. The table will then wait for the MONT transport order and turn if required to send to the indicated table.
Associated Devices:
•	I420.0 – part decel prox
•	I420.1 – part stop prox
•	I420.2 – rotate decel prox (P0640 side)
•	I420.3 – rotate position prox (P0640 side)
•	I420.4 – rotate decel prox (P0650 side)
•	I420.5 – rotate position prox (P0650 side)
•	I420.6 – part position verify prox
•	I420.7 – rotation blocked prox (P0640 side)
•	I421.0 – rotation blocked prox (P0650 side)
•	I421.1 – rotation blocked prox (P1050 side)
•	I421.2 – rotation blocked prox (P1060 side)
•	ANT1300.1 - RFID
P1050 (RACK #9)
Receive – P1000 must be in the enter (P0640) position for P1050 to receive a pallet.
Send – P1050 does not have a send function. Pallets are removed via fork truck, and the job present status will be cleared when both the stop prox and fork truck photoeye are clear.
NOTE: Blocking the photoeye at any time will stop the conveyor.
Associated Devices:
•	I421.4 – part stop prox
•	I421.6 – fork truck photoeye

P1060 (RACK #9)
Receive - receives pallet via fork truck: a blocked photoeye will indicate that a part may be present on the conveyor. After the photoeye is unblocked for 15 seconds, the conveyor will jog forward until the pallet reaches the P1060 stop prox or after 10 seconds. If the conveyor stops without activating the stop prox, no part is present.
Send operation – advanced send operation to P1000. P1000 must be in the exit (P0650) position. If P1000 moves out of the exit position during the transfer, P1060 will stop and generate a fault.
NOTE: Blocking the photoeye at any time will stop the conveyor Associated Devices:
•	I421.5 – part stop prox
•	I421.7 – fork truck photoeye
•	I421.3 – job release pushbutton (not used)
•	I422.0 – emergency stop pushbutton
P1100 (RACK #6)
Receive – P1100 must be in the fully lowered position to receive a pallet from P0940. Send – P1100 must be in the fully lowered position to send a pallet to P1110. The send operation to P1110 requires MONT transport order and the operator must press the release pushbutton. The transport order and release pushbutton can occur in either order.
Lift Operation – only manual controls via the operator pushbutton station and HMIs may be used to raise and lower the lift. The lift does not have any automatic operation. The lift can only be raised if no pallet is present or if the pallet is on both the stop prox and the position verify prox. Additionally, both of the table blocked proxes (located on P0940 and P1110) must be clear to allow the lift to raise.
NOTE: The lift lowered limit switch is wired normally open and is held closed when the lift is fully lowered. The lift raised limit switch is wired normally closed and is held open
when the lift is fully raised. The lift raised switch indicates “lift ok to raise.” Associated Devices:
•	I300.0 – part stop prox
•	I300.1 – lift ok to raise limit switch
•	I300.2 – lift lowered limit switch
•	I300.3 – part position verify prox
•	I300.4 – lift blocked prox (P0940 side)
•	I300.5 – lift blocked prox (P1110 side)
•	I830.2 – jog lift up pushbutton
•	I830.3 – jog lift down pushbutton
•	I830.4 – job release pushbutton
•	I832.0 – emergency stop pushbutton
•	Q832.0 – lower lift solenoid
•	ANT1100.1 - RFID

P1110 (RACK #6)
Receive – basic receive operation from P1100
Send – basic send operation to P1120
Associated Devices:
•	I300.6 – part stop prox
•	I301.1 – job release pushbutton (not used)
•	I302.0 – emergency stop pushbutton
P1120 (RACK #6)
Receive – basic receive operation from P1110. Note that P1120 is VFD driven and has a deceleration prox.
Send – advanced send operation to P2000. P2000 must be in position before P1120 can send. If the shuttle moves out of position during the transfer, P1120 will stop and generate a fault.
Associated Devices:
•	I300.7 – part decel prox
•	I301.0 – part stop prox P1200 (RACK #10)
Receive – robots must be clear, the fire protection system and oven temperature must
be ok, and the pallet positioner must be disengaged to receive from P0670.
Send – P1200 must receive a MONT transport order and a cycle complete signal from the robots to send to P1210. Additionally, the P1200-P1210 door must be open, robots must be clear, the fire protection system must be ok, and the pallet positioner must be disengaged.
Positioner – the positioner will automatically engage once the pallet has stopped on the stop prox. Once the MONT transport order is issued and the robot cycle is complete, the positioner will automatically disengage.
NOTE: Intrinsically safe proxes are part of ProfiBus node 49 and are normally closed. Associated Devices:
•	I870.2 – entrance door blocked prox
•	I870.3 – entrance door blocked prox
•	I870.4 – part decel prox
•	I870.5 – part stop prox
•	I870.6 – positioner engaged prox
•	I870.7 – positioner engaged prox
•	I873.0 – exit door blocked prox
•	I873.1 – exit door blocked prox
•	Q496.5 – positioner engage solenoid
•	Q496.6 – positioner disengage solenoid

P1210 (RACK #11)
Receive – the fire protection system and oven temperature must be ok, and the P1200- P1210 door must be open.
Send – P1210 will hold the pallet for 200 seconds before sending to P1220. The fire protection system must be ok.
Note – intrinsically safe proxes are part of ProfiBus node 49 and are normally closed Associated Devices:
•	I873.0 – entrance door blocked prox
•	I873.1 – entrance door blocked prox
•	I873.2 – part decel prox
•	I873.3 – part stop prox
P1220 (RACK #11)
Receive – the fire protection system and oven temperature must be ok.
Send – P1220 will hold the pallet for 200 seconds before sending to P1230. The fire protection system must be ok.
Associated Devices: I500.0 – part stop prox
P1230 (RACK #11)
Receive – the fire protection system and oven temperature must be ok.
Send – P1230 will hold the pallet for 200 seconds before sending to P1240. The fire protection system must be ok and the P1230-P1240 door must be open. P1230 will not send in automatic until P1300 is empty in order to prevent a muting timeout fault on the ABB light screen.
Associated Devices:
•	I500.1 – part stop prox
•	I500.2 – exit door blocked prox
•	I540.0 – exit door blocked prox P1240 (RACK #12)
Receive – the fire protection system must be ok, and the P1230-P1240 door must be open.
Send – advanced send operation to P1300. P1300 must be in the fully lowered position. If P1300 moves out of the fully lowered position during the transfer, P1240 will stop and generate a fault.
Associated Devices:
•	I500.2 – entrance door blocked prox
•	I540.0 – entrance door blocked prox
•	I540.1 – part stop prox

P1300 (RACK #12)
Receive – P1300 must be in the fully lowered position to receive a pallet from P1240.
Send – P1300 must be in the fully lowered position to send a pallet to P1310. The send operation to P1310 requires MONT transport order and the operator must press the release pushbutton. The transport order and release pushbutton can occur in either order.
Lift Operation – only manual controls via the operator pushbutton station and HMIs may be used to raise and lower the lift. The lift does not have any automatic operation. The lift can only be raised if no pallet is present or if the pallet is on both the stop prox and the position verify prox. Additionally, both of the table blocked proxes (located on P1240 and P1310) must be clear to allow the lift to raise.
NOTE: The lift lowered limit switch is wired normally open and is held closed when the lift is fully lowered. The lift raised limit switch is wired normally closed and is held open when the lift is fully raised. The lift raised switch indicates “lift ok to raise.”
Associated Devices:
•	I540.2 – part stop prox
•	I540.3 – lift ok to raise limit switch
•	I540.4 – lift lowered limit switch
•	I540.5 – part position verify prox
•	I540.6 – lift blocked prox (P1240 side)
•	I540.7 – lift blocked prox (P1310 side)
•	I850.2 – jog lift up pushbutton
•	I850.3 – jog lift down pushbutton
•	I850.4 – job release pushbutton
•	I852.0 – emergency stop pushbutton
•	Q852.0 – lower lift solenoid
•	ANT1100.2 - RFID
P1310 (RACK #12)
Receive – basic receive operation from P1300
Send – advanced send operation to P2000. P2000 must be in position before P1310 can send. If the shuttle moves out of position during the transfer, P1310 will stop and generate a fault.
Associated Devices:
•	I541.1 – part stop prox
•	I541.2 – job release pushbutton (not used)
•	I542.0 – emergency stop pushbutton

P2000 (RACK #13)
Receive – P2000 must be in the P1120 position to receive from P1120 or in the P1310/P2100 position to receive from P1310. The positions are indicated by the linear encoder and verified by the onboard proximity switches.
Send – P2000 must be in the P1310/P2100 position to send a pallet to P2100. The send operation to P2100 requires MONT transport order and the operator must press the release pushbutton. The transport order and release pushbutton can occur in either order. P2100 must be in the enter (P2000) position. If P2100 moves out of the enter position during the transfer, P2000 will stop and generate a fault.
Shuttle Operation – the shuttle can only move if no pallet is present or if the pallet is on both the stop prox and the position verify prox. The shuttle blocked proxes (on P1120, P1310, and P2010) must be clear to allow the shuttle to move. An empty shuttle will automatically move to P1120 or P1310/P2100 as required to receive a pallet. The shuttle will then move to the unload position to allow the operator to unload the engine. After the operator presses the release pushbutton, the shuttle will move to the P1310/P2100 position to send the pallet.
Shuttle Safeties – the shuttle is equipped with lightscreens, a safety scanner, and a safety gate. These devices will turn off the rack 13 F-Switch if tripped, which will stop the shuttle and table motors. They must be reset individually from the HMI. After the shuttle safeties are reset, the shuttle can then be turned back on.
NOTE 1 – the lightscreen muting proxes located closest to the shuttle on P1120, P1310, and P2010 are used to determine if the shuttle is blocked or clear to move. Blocking
either of the muting proxes in the pair will prevent the shuttle from moving.
NOTE 2 – during normal operation, the operator will block the safety scanner while unloading the engine. If the shuttle is in the unload position, the release pushbutton will reset the safety scanner and allow the shuttle to resume operation. The release pushbutton can only reset the safety scanner and only if the shuttle is in the unload position.
Associated Devices:
•	I301.4 – lightscreen muting & shuttle blocked prox (P1120 side)
•	I301.5 – lightscreen muting prox (P1120 side)
•	I301.6 – lightscreen muting & shuttle blocked prox (P1120 side)
•	I301.7 – lightscreen muting prox (P1120 side)
•	I541.4 – lightscreen muting & shuttle blocked prox (P1310 side)
•	I541.5 – lightscreen muting prox (P1120 side)
•	I541.6 – lightscreen muting & shuttle blocked prox (P1310 side)
•	I541.7 – lightscreen muting prox (P1120 side)
•	I580.0 – shuttle overtravel ok limit switch (P1120 side)
•	I580.4 – shuttle overtravel ok limit switch (unload side)
•	I581.1 – job release pushbutton
•	I581.4 – lightscreen muting prox, used in conjunction with linear encoder (P2000 shuttle travel)
•	I582.0 – emergency stop pushbutton

•	

I621.4 – lightscreen muting prox (P2100 side)
•	I621.5 – lightscreen muting & shuttle blocked prox (P2100 side)
•	I621.6 – lightscreen muting prox (P2100 side)
•	I621.7 – lightscreen muting & shuttle blocked prox (P2100 side)
•	I890 – linear encoder
•	I910.1 – part decel prox
•	I910.3 – part stop prox
•	I910.5 – part position verify prox
•	I910.7 – shuttle position verify prox (P1120 & P1310)
•	I911.1 – shuttle position verify prox (P1120 & unload)
•	I911.3 – shuttle position verify prox (P1310 & unload)
•	I912 – safety scanner
•	ANT1124.1 - RFID
P2050 (RACK #18)
Receive – P2050 must be in the enter (P2370) position to receive a pallet from P2370.
Send – P2050 must be in the exit (F2050) position to send a pallet to F2050. F2050 is controlled externally and uses interlocks to indicate “ready to receive” and “transfer complete”.
Turn Operation – the turntable can only turn if no pallet is present or if the pallet is on both the stop prox and the position verify prox. Additionally, both of the table blocked proxes (located on P2370 and F2050) must be clear to allow the table to turn. The turntable will automatically turn from the enter position to the exit position when a part is loaded and in position. The turntable will automatically turn from the exit position to the enter position when no part is present.
NOTE: The P2050 table motor runs reverse during the send operation. Associated Devices:
•	I780.2 – part decel prox • I780.3 – part stop prox • I780.4 – rotate decel prox (P2370 side)
•	I780.5 – rotate position prox (P2370 side) • I780.6 – rotate decel prox (F2050 side)
•	I780.7 – rotate position prox (F2050 side) • I781.0 – part position verify prox • I781.1 – rotation blocked prox (P2370 side)
•	I781.2 – rotation blocked prox (F2050 side)

P2100 (RACK #14)
Receive – P2100 must be in the enter (P2000) position to receive a pallet from P2000. Send – P2100 must be in the exit (P2110) position to send a pallet to P2110.
Turn Operation – the turntable can only turn if no pallet is present or if the pallet is on both the stop prox and the position verify prox. Additionally, both of the table blocked proxes (located on P2110 and P2010 roll stand) must be clear to allow the table to turn. The turntable will automatically turn from the enter position to the exit position when a part is loaded and in position. The turntable will automatically turn from the exit position to the enter position when no part is present.
Associated Devices:
•	I620.0 – part decel prox
•	I620.1 – part stop prox
•	I620.2 – rotate decel prox (P2000 side)
•	I620.3 – rotate position prox (P2000 side)
•	I620.4 – rotate decel prox (P2110 side)
•	I620.5 – rotate position prox (P2110 side)
•	I620.6 – part position verify prox
•	I620.7 – rotation blocked prox (P2000 side)
•	I621.0 – rotation blocked prox (P2110 side)
P2110 (RACK #15)
Receive – basic receive operation from P2100 Send – basic send operation to P2120
Associated Devices: I660.0 – part stop prox
P2120 (RACK #15)
Receive – basic receive operation from P2110 Send – basic send operation to P2130
Associated Devices: I660.1 – part stop prox
P2130 (RACK #15)
Receive – basic receive operation from P2120
Send – advanced send operation to P2300. P2300 must be in the enter (P2130) position. If P2300 moves out of the enter position during the transfer, P2130 will stop and generate a fault.
Associated Devices: I660.2 – part stop prox

P2300 (RACK #16)
Receive – P2300 must be in the enter (P2130) position to receive from P2130 or in the exit (P2310) position to receive from P4000.
Send – P1000 must be in the exit (P2310) position to send to P2310 or P4000. A selection on the HMI will determine whether pallets are sent to P2310 or P4000.
Turn Operation – the turntable can only turn if no pallet is present or if the pallet is on both the stop prox and the position verify prox. Additionally, all 3 of the table blocked proxes (located on P2130, P2310, and P4000) must be clear to allow the table to turn. An empty turntable will turn as required to receive a pallet from P2130 or P4000. The table will automatically turn to the exit position, if needed, when a part is loaded and in position.
NOTE: Changing from “P2310 mode” to “P4000 mode” will not take effect immediately if a send operation is already in progress.
Associated Devices:
•	I700.0 – part decel prox
•	I700.1 – part stop prox
•	I700.2 – rotate decel prox (P2130 side)
•	I700.3 – rotate position prox (P2130 side)
•	I700.4 – rotate decel prox (P2310 side)
•	I700.5 – rotate position prox (P2310 side)
•	I700.6 – part position verify prox
•	I700.7 – rotation blocked prox (P2130 side)
•	I701.0 – rotation blocked prox (P2310 side)
•	I701.2 – rotation blocked prox (P4000 side) P2310 (RACK #17)
Receive – basic receive operation from P2300 Send – basic send operation to P2320
NOTE: P2310 will only receive from P2300 if P2300 is in “P2310 mode”
Associated Devices: I740.0 – part stop prox
P2320 (RACK #17)
Receive – basic receive operation from P2310 Send – basic send operation to P2330 Associated Devices: I740.1 – part stop prox

P2330 (RACK #17)
Receive – basic receive operation from P2320 Send – basic send operation to P2340
Associated Devices: I740.2 – part stop prox
P2340 (RACK #17)
Receive – basic receive operation from P2330 Send – basic send operation to P2350
Associated Devices: I740.3 – part stop prox
P2350 (RACK #17)
Receive – basic receive operation from P2340 Send – basic send operation to P2360
Associated Devices: I740.4 – part stop prox
P2360 (RACK #18)
Receive – basic receive operation from P2350 Send – basic send operation to P2370
Associated Devices: I780.0 – part stop prox
P2370 (RACK #18)
Receive – basic receive operation from P2360
Send – advanced send operation to P2050. P2050 must be in the enter (P2370)
position. If P2050 moves out of the enter position during the transfer, P2370 will stop
and generate a fault.
Associated Devices: I780.1 – part stop prox

P4000 (RACK #16)
Receive from P2300 – P2300 must be in the exit (P2310) position for P4000 to receive a pallet from P2300. Additionally, P2300 must be in “P4000 mode”.
Receive from Fork Truck – P4000 can also receive a pallet via fork truck: a blocked photoeye will indicate that a part may be present on the conveyor. After the photoeye is unblocked for 15 seconds, the conveyor will jog forward until the pallet reaches the P4000 stop prox (P2300 side) or after 10 seconds. If the conveyor stops without activating the stop prox, no part is present. A pallet placed directly on the P4000 stop prox (end side) will not be jogged forward.
Send to P2300 – advanced send operation to P2300. P2300 must be in the exit (P2310) position. If P2300 moves out of the exit position during the transfer, P4000 will stop and generate a fault. The operator must press the job release pushbutton.
Removal by Fork Truck - Pallets can be removed via fork truck, and the job present status will be cleared when both stop proxes (end side and P2300 side) and fork truck photoeye are clear.
NOTE 1 – P4000 has 2 stop proxes. One stop prox is located at the end of P4000 furthest from P2300 (end side), and the other is located near P2300 (P2300 side). A pallet received from P2300 will advance to the end side stop prox. The P2300 side stop prox is used to position a pallet that has been delivered via fork truck.
NOTE 2 - blocking the photoeye at any time will stop the conveyor
Associated Devices:
•	I701.1 – job release pushbutton
•	I701.3 – part stop prox (end side)
•	I701.4 – part stop prox (P2300 side)
•	I701.5 – fork truck photoeye
•	I702.0 – emergency stop pushbutton

HMI SCREENS
SYSTEM OVERVIEW